What are heavy duty cartons

Carton enterprises in the premise of ensuring the quality of carton products, the establishment of quality inspection institutions and equipped with quality inspection personnel. Process inspection usually has the following forms: the first kind of inspection, the first kind of inspection is the preventive inspection of the carton product manufacturing process, suitable for a variety of types. The first inspection shall be carried out by the operator himself and approved by the full-time inspector.

Inspection refers to the inspection staff inspecting the product and service quality of the relevant process at a certain time interval on the production site. Completion inspection is the analysis and inspection of a batch of product information after the completion of processing, mainly refers to the products between each process. The finished product inspection is the last practical inspection before the corrugated “497” product development reaches a user’s own hands. We have a magnetic paper box here.

Product quality audit

The content of the physical quality audit of carton products is: the quality defects of carton are divided into heavy defects and light defects, and write a detailed inspection project. After the actual audit, the quality defect items and audit results shall be recorded. Timely analyze the quality defects, fill in the carton quality audit report in as much detail as possible, report the audit results to the supervisor and relevant departments, and timely transfer and file as quality information and data.

Production site quality control

Create a decent production and life order and environment. To maintain the cleanliness of the production site of the enterprise, but also to ensure that the carton quality problems can not be due to the lack of conditions, such as the work area, equipment, products stacking and handling, workers operating system environment, site cleanliness and other factors on the quality of corrugated carton production technology and production methods have a very significant effect, should be different provisions. Therefore, the corrugated box production site can be implemented point, point position to carry out scientific and effective control. Its measures can be used: formulate the safety management system standards of corrugated box production and construction site, at the same time, the need to regularly organize the inspection of student assessment, site, machinery, equipment, raw materials, products in process, station, equipment positioning analysis situation. Effective measures can reduce the damage caused by scratches, pollution and rough handling during carton handling services. On semi-finished products and paper products to sign: especially cardboard line down the product market without printing words, if not listed in the same variety and similar specifications, it is easy to cause social chaos and mistakes.

Control and corrective action of nonconforming products

Control and identification of nonconforming products: Corrugated cardboard and cartons of nonconforming products shall be properly identified and shall not be mixed with qualified cardboard and cartons. They shall be placed in isolation in designated areas and shall not be used, transferred or stored in confusion with qualified cardboard cartons without approval. To deal with unqualified products, we can use repair, scrap, replace accessories and sell at a reduced price.

Corrective action for nonconforming products.

For the batch of unqualified products, fill in the quality accident report form, find out the root cause of the quality accident, and take corresponding measures for effective control, so as to avoid the recurrence of similar accidents. At the same time, designated personnel are responsible for the implementation of various measures, to monitor and inspect the implementation of these measures, to see whether the target is achieved. The implementation measures and technological transformation shall be put on record.

To grasp the quality of corrugated box, must start with the quality control of corrugated box production site, pay attention to quality prevention, quality prevention, quality control as a supplement, prevention and inspection combined, eliminate the quality of the production process, continually improve the quality of carton products, reduce the loss of each link, and ultimately improve the economic and social benefits of enterprises.

Heavy duty carton production safety management

In the carton industry, development of various information safety production accidents of the main causes of analysis composition, unsafe behavior and unsafe factors are the direct economic causes of traffic accidents. For example, some enterprises in the transmission system do not have a protective device, the plastic shell of the electrical plug is damaged, the power line is aging with exposed joints, and the ability to manually operate the paper without the lifting stick and so on. In order to prevent the occurrence of accidents, the fundamental measure can only be to eliminate the potential dangerous environmental factors of students (unsafe state of objects) and prevent people from making mistakes to judge and operate wrong (unsafe behavior of people).

And there must be dangerous behavior and dangerous factors before the accident occurs. In principle, as long as every employee knows and stops the occurrence of dangerous behaviors, or controls the conversion of dangerous factors into accidents, accidents can be entirely avoided. Therefore, it is extremely essential to strengthen safety management. ​Excellent security management will reduce unsafe conditions and unsafe behavior. On the contrary, it will increase unsafe thinking and unsafe behavior, and increase the possibility of safety accidents. In recent years, carton production enterprises in order to prevent a variety of safety accidents, the introduction of occupational health and safety management system (OHSAS18001), TPM, 6S and other advanced management modes, the development of a number of safety operating procedures, safety inspection, the development of safety measures, management programs, the basic purpose is to correct human unsafe behavior and eliminate unsafe state. In most cases, the “bridges” that constitute accidents are caused by unsafe behavior and poor management. The four elements of people, material, environment and management are all related, just as the four changes of the square, there are changes on one side and three changes on the other. The remaining three are determined by the people! Therefore, it is of great significance to strengthen the safety management of employees to prevent the occurrence of safety accidents in the carton industry and ensure safe production.

1. To standardize the safety behavior of employees is the difficulty of the safety management of the whole carton industry.

A study by the UK Department of Health and Safety (HSE) noted that although the corrugated box factory originally had relevant safety handling procedures and work instructions, Shan-Yu failed to follow and adopt them in cattle production, and 80% of preventable safety accidents still occurred in reality. The proportion of the domestic carton industry in this respect is even higher. At present, the main countermeasures include: psychological adjustment, incentive measures, disciplinary measures, organizational management measures, enterprise safety culture construction, etc.

2. ​Closely control the selection and allocation of personnel, improve the safety management quality of employees, and standardize the safety behavior of employees.​

The threshold of carton manufacturing is lower than that of the electronics industry, but this does not mean that the quality requirements of employees can be lowered. Especially in recent years, microelectronic technology, automatic control technology, sensor technology and computer technology have been widely used in carton production equipment. The automation degree of equipment is getting higher and higher. This requires the staff not only to master the operation technology of the equipment but also to be familiar with various safety operations. This puts forward new requirements for the principle of employment in our industry: strict control of personnel selection. This includes two aspects: First, the current candidates should meet the security requirements. Especially for positions with extreme risk value (crosscutting machine, slitter machine, slotting machine, slitter machine), appropriate personnel must be selected in strict accordance with relevant safety regulations; ​the second is to carry out dynamic assessment of in-service employees.

The staff who are not competent for the job due to physical and psychological changes should be adjusted and rearranged in time. Improving the safety quality of workers is the basis of preventing work-related accidents. The connotation of employee safety quality is extremely abundant, mainly including: safety consciousness, legal concept, safety skills and knowledge, cultural knowledge structure, psychological adaptability, psychological tolerance, constraint behavior ability, etc. At present, carton enterprises in safety psychological characteristics, physiological conditions, physical examination records and other aspects, in the establishment and management of personnel safety information system, most of the enterprises in this aspect of training and education are still relatively small. Work type, violation record, safety evaluation and additional information needs to be improved and strengthened.

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